Medical Oxygen Generator - DCPL Oxygen Plant

Medical Oxygen Cylinder Filling Plant

DCPL is a worldwide leader in manufacturing and supplying medical oxygen cylinder plant in a number of capacities. Hospitals need constant supply of medical grade oxygen for administering to patients. It needs no elaboration how important it has become in modern medicine. Meeting the supply through cylinders is subject to many uncertainties. Sometimes, these uncertainties land hospitals in difficult situations.

DCPL has introduced world-class medical oxygen cylinder plant so that there is always backup available for medical emergencies. Being fabricated with cryogenic distillation, the plant readily meets the purity specifications for medical use. The WHO mandates purity standards for oxygen which are totally met with our liquid oxygen air separation products. DCPL hospital oxygen plant comes with a liquid pump and a cylinder filling system for vaporizing liquid oxygen into gaseous O2 and filling it into cylinders.

Available in capacities ranging from 50m3/hr to 1000m3/hr.

Medical Oxygen Gas Plant Factory Setup

DCPL is a premier oxygen plant manufacturer reputed for fabricating hi-tech medical oxygen plant in various capacities staring from 50m3/hr to 500m3/hr. The company has got a sprawling campus at New Delhi (India) with world-class manufacturing tools and technology. Our in-house R & D team does amazing work and has added unique DCPL edge to the cryogenic air separation process. Thus, our air separation products yield more oxygen with purity up 99.7% compared with other products available in the industrial gas market. Our high level metallurgy & process engineering expertise is instrumental in fabricating superb machines working at cryogenic temperatures (-190 degree centigrade).

And, we have one of the most sophisticated manufacturing and testing facility in India. The facility has all the modern technical and engineering tools for building high performance medical oxygen generating machines. Our DCPL low pressure technology has many innovations indigenously developed at our factory for increasing efficiency. Uniqueness of DCPL range of products is the pain we take to prepare designs and manufacture cryogenic oxygen nitrogen generating equipment suitable for all types of working & weather conditions. Our products stand for their superior performance, reliability and long durability.

Hospital Oxygen Supply Plant for Sale

Hospital oxygen plant process starts with intake of ambient air in the air compressor. Thereupon, the process is filtered and is directed into the purification unit for removal of impurities such as carbon dioxide, hydrocarbons and moisture. Here, the process needs the feedstock to go through the main heat exchanger in order to undergo liquefaction at cryogenic temperature. Now it is time that the processed air enters the high pressure distillation column for separation of oxygen from nitrogen, argon and other trace gases. Separation of gases takes place on the basis of their boiling points. Liquid oxygen is formed at the top of the top of the column and nitrogen at the bottom. Now oxygen is taken into a low pressure distillation process for achieving medical grade purity specifications.

Medical Oxygen Cylinder Plant Business

It needs no elaboration how important oxygen is in our lives since we cannot exist without breathing it even for 5 minutes. Also, we require medical grade oxygen for use in hospitals. It is administered to patients suffering from low oxygen level & for providing life support. As you see there is great scope for medical oxygen cylinder business as there is steady demand for it.

During the 2nd wave of the pandemic, entrepreneurs saw the potential in starting the oxygen cylinder plant business. Demand at the time was exponential; many nimble-footed businessmen proactively entered the business just at the right time & earned handsome rewards. Only entrepreneurs with the knowledge of oxygen gas plant industry were able to make the most of the opportunity.

Requirements for setting up medical oxygen plant

Hospitals require steady supply of oxygen for treatment for various health related problems. That is the reason it is included in the WHO’s Model List of Essential Medicines. Oxygen is a drug prescribed for patients diagnosed with low blood oxygen level. Many patients need to breathe from oxygen cylinders suffering from diseases such as COPD, hypoxia, etc. Steady demand is there for a starting a solid business. The pandemic only added to the demand. First of all, you will need a detailed business plan & various other things discussed below:-

Knowledge of oxygen market

For getting your business to a quick start you must have comprehensive knowledge of oxygen gas market. It is imperative to have solid feedback of demand in your intended area of operation.

Essential skills in safety & handling of oxygen cylinders

Oxygen cylinders needs careful handling as oxygen stored at high pressure is explosive. So you must know the proper procedures for handling it.

Cost of setting up oxygen cylinder plant business

It is a capital-intensive business so you must arrange sufficient amount for investment. Cost of setting up O2 plant with capacity of 50m3/hr, you will have to invest upward of Rs 2 crore. It will generate 200 cylinders of medical oxygen per day.

Oxygen plant manufacturing company in India

For starting the medical oxygen business, you must contact a reputed oxygen plant manufacturer for suitable solution for your requirements. DCPL offers complete range of medical grade oxygen gas solutions.

Project Setup Cost of Oxygen Gas Cylinder Filling System

DCPL provides oxygen gas cylinder filling system with our cryogen air separation plants. It is used for filling oxygen from the storage tank into cylinders. Unsurprisingly, it is necessary equipment for clients aiming to fill and distribute cylinders. The filling systems are ideal for entrepreneurs looking to set up oxygen gas business. It is so because most of the industries fulfill their O2 needs from oxygen cylinders.

However, the project setup price of oxygen gas cylinder filling system varies as per the capacity or size of the oxygen generating machine. DCPL product range starts from 50m3/hr5 oxygen gas plant which will cost you upward of INR 2 crore excluding land, shed and other infrastructure needed at the client site. Higher capacity plants will cost more to set up. Needless to say, our industrial gas products are guaranteed for delivering reliable and efficient performance for a long time.

We deploy the most advanced cryogenic air separation technology and internationally acclaimed manufacturing practices in building world-class oxygen cylinder filling plants. Besides, cylinder filling systems and manifolds are also fabricated with the best quality materials for long durability. Our factory in New Delhi (India) can handle all kinds of manufacturing and testing being equipped with the latest facilities.

Project Setup Cost of Oxygen Gas Cylinder Filling System

Oxygen Gas Refilling Station Installation

DCPL mode of operation is efficient and time-driven. It needs no elaboration that we have impeccable credentials for hassle-free oxygen gas refilling station installation. The company has instituted a strict process for order conformation, manufacturing, testing and shipping of the plant machinery to the client site. Everything moves as per the work flow process.

After completion of manufacturing & testing, we dispatch the machinery for installation to the client site. Once it reaches its intended address, DCPL sends an engineer for installation. He sets up and installs the refilling station without much hassle to the client. Once installation is complete, our engineer demonstrates the functioning of the cylinder filling plant.

Upon starting up the plant, DCPL engineer shows how different parts of the plant work. He shows how every function of an O2 plant could be run from the digital control panel. Working of our air separation is fully automatic with world-class PLC system. There are few functions needing manual input such as cleaning filters and performing maintenance. The engineer also instructs the technical staff of client in proper handling and running of the machinery.

PSA Generator

Pressure swing generator (PSA) generator is also industrial machinery like cryogenic air separation plant but it uses a technology called as PSA. PSA generator works on the adsorption technology which extracts the desired gas oxygen or nitrogen from the compressed air stream transforming it into desired purity specifications and intended flow.

A wide range of industries prefer using PSA plants as their industrial processes does not require high purity oxygen or nitrogen. No denying, they are perfect for small scale industries needing O2 and N2 on a small scale. It goes without saying that these are perfect for small units including for welding, paper & pulp factories, food packaging, etc.

PSA Nitrogen Generator

DCPL PSA nitrogen generator is industrial equipment that industries use for producing nitrogen for applications in wide range of industries. The generator is able to concentrate high purity nitrogen through the technique of adsorption which is in technical language referred to as PSA (pressure swing adsorption). It is an efficient technique for generating high purity nitrogen on a small scale. PSA systems are small compact units needing small space for starting operation. They are ideal for numerous industries including food packaging industry.

PSA Nitrogen Generator Working Principle

PSA nitrogen working principle starts with the compression and filtration of the atmospheric air. Then, the processed air passes though one of the adsorption twin towers. The towers contain carbon molecular sieve (CMS) as adsorbing materials. As the feed air goes through the CMS oxygen molecules are adsorbed in the sieve while nitrogen gas is allowed to pass through as a product gas with specified level of purity. However, when the CMS in one tower is saturated with oxygen the air starts to pass through the other tower while the former one is regenerated. This is the complete PSA process for production for nitrogen gas.

PSA Oxygen Generator

PSA oxygen generator plant is manufactured with adsorption technology and world-class materials to produce oxygen with purity up to 95%. PSA plants are available in sizes ranging from 2m3/hr to 200m3/hr depending upon your requirements. However, oxygen generated in the PSA machines could either be piped directly to the wards from the oxygen tank or it could be compressed to fill cylinders through a supplemental booster compressor and a cylinder filling manifold.

PSA oxygen generator working principle

Working of the PSA plant process starts with air passing though one of the twin vessels. The adsorbing material inside the vessel is called ZEOLITE. When the air passes through the adsorbing tower the nitrogen molecules are stuck into the ZEOLITE surface allowing oxygen to pass through the vessel as a product gas with the desired level of purity. When the 1st adsorbing tower is saturated with nitrogen compressed air is passed through the 2nd vessel while the former vessel undergoes regeneration. This way the PSA process concentrates high purity oxygen for applications in wide range of applications including medical.

PSA medical oxygen gas plants are manufactured with stringent compliance with the WHO guidelines. It is required to generate medical grade oxygen. The WHO guidelines also requires staff operating and maintaining PSA medical oxygen plant to be given specialized training. DCPL engineers provide the training to the staff of clients at time of installation at client site. We make sure that our clients get all essential supplies and spare parts for uninterrupted operations. Our supply chain is there to meet any requirements of our customers. We understand medical oxygen plants are needed to generate & provide high quality oxygen to the in-patients around the clock.

Medical Oxygen Plant and Generator

Medical Oxygen Cylinder Filling Plant