Acetylene Gas Plant
DCPL manufactures high quality acetylene production plants for generation of acetylene gas. It is one of the most commonly used fuel gas in India. The fuel gas comprises of two atoms of carbon and two atoms of hydrogen. Acetylene is generated by reacting calcium carbide with water to produce acetylene gas. Chemically, the reaction is formulated as CaC2 + 2H2O → C2H2 + Ca (OH) 2. The reaction yields acetylene as well as by-products such as calcium hydroxide and heat. It is imperative to remove heat to prevent explosions. However, heat is moderated by water.
DCPL designs and manufactures acetylene plants for generating higher carbide yield. Our brand has earned the trust of customers by delivering them products that totally meets their requirements. We use high quality materials that meet European standards of quality. Life cycle of our plant machinery is over 10 years. And, we provide acetylene products in capacities ranging from 10m3/h to 200m3/hr. The generator is fitted on one skid while the process equipment is kept on the 2nd equipment. The 2nd skid contains machinery for cooling acetylene.
Acetylene plant process starts with feeding calcium carbide into hoppers of acetylene generator. Using carbide feed mechanism the pre-determined amount of carbide reacted with water. Our acetylene generation plant is equipped with a medium pressure generator having the capability for using calcium carbide with graded size in the range of 4mm to 50mm. However, it is important that dust particle level should not be more than 15%. DCPL acetylene generator is fitted with residue agitation and water inlet. Moreover, it is also equipped with residue discharge with carbide size desirably between 25-50.
Acetylene Plants Setup Best Price in India
DCPL offers the best acetylene setup price in India. Our focus is always to manufacture world-class industrial products. We use ASME certified materials in our fabrication as maintaining quality of the machinery is imperative. However, DCPL invests significantly in the innovation of products. Our company has got one of the largest manufacturing facilities in Delhi NCR region. The factory is equipped with the latest technology. However, we provide seamless setup acetylene plant at client site. After order confirmation, our engineers start fabricating the plant based on the specifications provided by the client.
Then, we ship all parts to the client. Our engineer and technician also arrive at the location to complete the setup. It usually takes 10-15 days for installation and startup. Customers are thoroughly instructed on the complete scope of operations of an acetylene gas plant. Detailed manual is also provided along with the delivery of the industrial gas product. No doubt, it offers step by step instructions to operate the gas generating machinery. And, our technical staff also instructs client site plant operators to run & maintain the equipment.
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Get QuotesAcetylene Generator Equipment (Compressor)
DCPL places high premium on the fabrication with quality components and parts. DCPL acetylene generator is made with the best quality stainless grade steel. Moreover, we procure our components & parts only from the reputed European OEMs. Our manufacturing is benchmarked on the European quality standards.
Our acetylene generator equipment comprises of different components used in the making of the acetylene generation unit. Our products are known for their reliability, durability and high performance. This requires use of high quality machinery, materials and fabrication with world-class standards. It is on the strength of our compliance with strict quality control that our gas generating products have got CE and ISO 9001:2008 certifications.
Acetylene Gas Purification System
There are mainly three methods for generating acetylene gas for industrial applications. DCPL uses the chemical method for industrial production of the fuel gas. Working principle of the process involves a chemical reaction in which calcium carbide is reacted with water to generate acetylene gas plus other by-products such as calcium hydroxide and heat. The reaction generates a lot of heat which is moderated to prevent fire and explosions.
Acetylene plant uses one skid to house the equipment for generating the fuel gas and the 2nd skid has the equipment for controlling the behavior of the gas. It regulates enormous amount of heat generated as a result of the chemical reaction. However, acetylene gas generation principle is a simple, efficient and reliable way for acetylene generation. Moreover, DCPL acetylene manufacturing plant working principle superbly supported by our cutting-edge technology.
While working on the plant or the fuel gas, it is imperative to follow safety standards. No denying acetylene is a highly explosive gas. It is necessary that you follow safety precautions during storage, transportation and application. Pressure is kept low during transportation. And, acetylene cylinders use absorbent material with small dose of acetone. On dissolving acetone in the cylinder, the fuel gas loses its explosive nature.
Acetylene plant components
- Acetylene Generator
- Cooler Chamber
- L.P. Drier
- Purifier
- Scrubber
- Acetylene Compressor
- H.P. Drier
- Cylinder Filling Manifold
Condensor
Ammonia Scrubber
