Liquid Oxygen Plant
Liquid oxygen plant manufactures oxygen through liquefaction of the atmospheric air by separation from other gases through continuous distillation. Through cryogenic air separation process our plant machinery can generate molecular oxygen with purity up to 99.7%, which is sufficient for industrial and medical applications.
Liquid oxygen (LOX) plant process also known as cryogenic air separation process was first pioneered by Dr. Carl von Linde in 1902. From 1930s onwards, the process has been continuously used in the air separation industry. Moreover, newer developments in cryogenic technology constantly update DCPL technology. Needless to say, it is the only technology or process that can generate such high purity.
Liquid Oxygen Production Plant with Tank Filling System
DCPL specializes in fabricating tank filling plants using the latest cryogenic distillation process. Our engineers keep themselves updated with the new innovations taking place in the industry. DCPL liquid plant process begins with sucking the atmospheric air (feedstock) into the plant machinery. The processed air is filtered and compressed.
Next, the processed air reaches the air receiver. Then, it moves through a series of heat exchangers cooling the air to extremely low temperatures. However, the feedstock still needs purification of impurities. Purification system contains molecular sieves that remove impurities present in the air.
After going through purification, the feedstock enters the high pressure distillation column. At this stage, the product gas (oxygen in our case) is separated from other gases present in the atmospheric air through continuous distillation based on their boiling point. From the high pressure column the LOX moves into a low pressure distillation column. Here, it is distilled till it meets the specified level purity.
Liquid Oxygen Plants Specifications
| MODEL | DCPL-50L | DCPL-80L | DCPL-100L | DCPL-150L | DCPL-200L | DCPL-300L | DCPL-400L | DCPL-500L |
|---|---|---|---|---|---|---|---|---|
| Capacity(In Cubic Meter per Hour) | 50 | 80 | 100 | 150 | 200 | 300 | 400 | 500 |
| Liters(Output) | 75 | 120 | 150 | 220 | 280 | 440 | 580 | 725 |
Get Technical Catalogue & Price for Setup Liquid Oxygen Plants
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Get QuotesOnsite Liquid Oxygen Production Factory
Onsite installation of cryogenic oxygen plants has numerous benefits. To begin with, the plant can generate high purity LOX on a large scale. Most industries prefer installing LOX plants because it is easier to store liquid oxygen.
On the other hand, cryogenic air separation process also allows customers to produce oxygen and nitrogen simultaneously. And, the customers also have the option to generate 50% oxygen and 50 % nitrogen or as they might decide.
For generating both oxygen & nitrogen, it is imperative for customers to install both oxygen cylinder filling system & nitrogen cylinder filling system.LOX has expansion ratio of 1:875 meaning one litre of liquid oxygen will expand to 875 litres of gaseous oxygen. And, liquid nitrogen (LIN) has expansion ratio of 1:694, i.e., 1 litre of LIN will yield 694 litres of gaseous nitrogen.
Salient features of LOX plant
- High efficiency with optimum recovery yield of 99.9%
- Low pressure technology
- High purity production of O2 & N2
- Low power consumption
- Minimum maintenance needed
- Life cycle of over 30 years
- No concrete foundations as all machinery is skid/floor mounted.
Setup Cost of Cryogenic Liquid Oxygen Plant
Normally, setup cost of cryogenic liquid oxygen plant ranges from INR 2 crore to INR 12 crore. However, the costing depends on many factors including capacity of the plant, accessories, type of technology used, etc. Needless to say, cryogenic-based air separation plants are capital-intensive since the cryogenic technology is expensive.
It requires huge investment for setting up manufacturing unit. DCPL has built huge campus in the Delhi NCR region with investment worth millions. State-of-the-art manufacturing centre with the latest technologies was recently inaugurated. It needs no elaboration that it involved huge expenditure for the company. Moreover, the business also needs sizeable expenditure on salaries of technical staff of engineers, designers and technicians.
High quality Liquid Oxygen Tanks
DCPL focuses on building their air separation product range with high quality materials. We use only the ASME certified quality materials in the fabrication. Being a leading oxygen plant manufacturer, we maintain the quality of our products at par with the internationally acclaimed manufacturers. Our air separation products are ISO 9001: 2008 and CE certified.
Moreover, we benchmark our industrial gas plants against European Union (EU) standards. DCPL employs GMP (good manufacturing practice) for making products high suitable for all conditions. Our air compressor is from Atlas Copco Belgium and other critical components also from our OEMs in Germany, Italy, and Switzerland.
We also provide quality accessories including interconnecting oxygen & nitrogen pipes, digital oxygen purity analyzer for testing of oxygen purity. Our electrical equipment such as motors, starters, switchgears and electric panel is of global standards. The equipment will be suitable for the exact voltage and frequency of the country of installation.
